How Does Precast Concrete Work in Modern Construction?

Precast concrete has numerous benefits that make it an attractive option for modern construction projects. Not only does it provide durability and design flexibility, but it also streamlines the building process. But how does precast concrete work, exactly? Here, we’ll explore its manufacturing process and the many advantages it brings to today’s construction projects.

How does precast concrete work?

Precast concrete is the manufacturing of concrete planks, planks, and other structures by pouring concrete into molds, curing it over a set amount of time, and then transporting it directly to the site for installation within a project. Hollow core precast planks provide the highest level of durability because they are prestressed concrete. At the same time, they are a fraction of the cost.

Modern uses of precast hollow core planks continue to grow. They’ve long been used in parking garages, warehouses, and commercial buildings. However, they can also be effective in multi-floor residential properties and roofing applications.

The Manufacturing Process

The manufacturing process for hollow core precast concrete begins in a controlled factory environment. This instantly creates more assurance that the planks will be highly durable and less at risk for structural anomalies due to weather conditions.

Hollow core planks start with the creation of specialized molds that conform to the dimensions and details of the project. The planks are custom-designed based on the building use and loads applied. This determines the depth of the planks, the prestressed wire patterns incorporated into the design, and the span of each plank. The entire process is created using CAD software to ensure accuracy.

The planks are prestressed and reinforced using high-strength and low-relaxation steel, tensioned by a predetermined load. Specialized machinery includes extruders, slip-formers, and flow-formers, allowing for very specific customization.

Every detail of these products is designed to meet the project goals. That includes the concrete mix, reinforcements used, and the specific dimensions.

Quality control measures are paramount to success. There are steps taken throughout the process to ensure the best possible product for every plank created.

Installation of Precast Concrete

With a focus on safety, precast concrete teams transport the finished components directly from the factory to the construction site. Unlike any other concrete poured at the location, precast is ready to be installed at the time of delivery.

Cranes and lifting equipment allow for seamless installation in a methodical fashion. There’s little labor necessary as each piece is put into place and secured. Once in place, they are connected properly to other components, such as ceilings and walls, creating a brick-by-brick type of installation method. It can be done in a careful manner, ensuring precision at each part of the project.

Advantages of Using Precast Concrete

The applicable benefits range widely from project to project but typically include:

• Time efficiency: Precast concrete is pre-made at the factory, ready for installation without limitations on weather conditions or long setup processes at the site as with traditional concrete.
• Structural integrity: The manufacturing process, and numerous quality assurance steps along the way, enable  careful oversight of the stretch, structural durability, and precision at each part of the project.
• Sustainability: Precast lends itself to eco-friendly initiatives. They reduce waste and offer a far more energy-efficient manufacturing production process.

Conclusion: How Does Precast Concrete Work for Your Project?

Precast concrete is an efficient, cost-effective, and structurally superior method applicable to today’s modern construction process. The enhanced production process minimizes risks while ensuring precise outcomes at every stage.

Precast concrete is an excellent alternative to cost prohibitive materials or onsite concrete builds. Contact Boccella Precast for a consultation to learn exactly how hollow core precast can save you money and enhance project success.